Introduction
How to custom make your own multi-purpose wooden bench with recycled or scrap pieces of lumber, to any size of your liking. Can be made for several purposes such as patio furniture, fire pit stool or even small enough for potty training, or big enough to be a workbench. These are easy, step-by-step instructions with a foolproof design that is very strong, and very useful for indoors or outdoors.
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I have at my disposal at this time a 2x4, 2x10 and 2x12 pieces of softwood. As you can see on the small blueprint you can taper the legs (optional) but since the wood I have is smaller than the seat that I am using, I am not going to taper them. If you are going to use the same stock as the seat, I suggest that you taper the legs so the seat caps them.
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Next, cut your center 2x4 support post to the size you are making your bench. Personally, I like a little bit of overhang for my seat, so measure accordingly, cut at a 15° angle on each side of it. Again, it makes it easier to have the pieces routered or sanded before it's put together. Drill with a 5/8" drill bit or wood bit to a depth of 3/8" or so. Put your 2x4 next to your leg, on a flat surface and pre-drill for your screw in the center of where you drilled your 5/8" hole.
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Now, glue the end of your 2x4 brace and screw the legs to the brace while they are sitting on a flat surface. Then, on to the seat. I like to put a 45° angle on the corners of my seat. You can opt to totally round them out, or keep them square, but for this project I measured 2" from the corner and used a 45° angle.
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Since the seat is now cut to your liking, you can now router, or sand the corners and the surface smooth since it is a lot easier when it is not attached to the legs and brace. Next, measure out on your seat where your brace and legs are going to go, and drill with your 5/8" bit to a depth of 3/8" or so.
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Then, sand down the dowels.
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As you can see, we got a little fancy and routered designs on our benches, as well as using different stains. If the bench is going to be outside, you should go with a good outdoor finish. Since this bench will be inside, I opted to use the Tung N Teak Danish oil, or you could use a linseed oil finish. Well, I certainly hope you enjoy creating your own custom-made benches as much as we have.
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