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Prepare the surface using fine-grit sandpaper wrapped over a flat wood block; sand the choice-side surface of the plywood smooth.

With a dry cloth, wipe the plywood completely to remove the dust created by sanding. Brush the surface with Aqua ZAR varnish. Allow the varnish to dry completely, lightly sand the varnished surface, wipe off the dust, and apply a second coat. Repeat. (Apply 3 coats of varnish in total.)

Use a ruler to establish the centered placement of the plexiglass; each edge of the plexiglass should be 2½" from each edge of the plywood. With masking tape, mark the corner points.